How to Boost Manufacturing of EV Battery

Auto Tech Outlook | Monday, September 23, 2019

As uptake of electric vehicles (EVs) elevate, the demand of EV-battery also increases, now the manufacturers should pay attention to meet the upcoming needs of EV-battery.

FREMONT, CA: According to market research firm SNE Research, Global demand for electric vehicle (EV) batteries will far exceed supply starting in 2023. It is expected that EV battery manufacturers will be able to make a considerable profit four years later. A report from the Electric Vehicle Outlook 2017, Bloomberg New Energy Finance (July 2017) says, by 2040, electric vehicle sales are projected to represent more than half of all global, light-duty vehicles sales.

Here are some operations which need to be smart, highly automated, and accelerated to achieve the battery demand and grow the business to a level:

Stay ahead of the industry with exclusive feature stories on the top companies, expert insights and the latest news delivered straight to your inbox. Subscribe today.

Booming market and evolution

Now the challenge has become more complicated because the demand for batteries is increasing to create electric vehicles. This time around, the manufacturers have to keep abreast with the rapid evolution of battery technology. To manage yield and quality, one has to be able to adjust to produce multiple battery types efficiently. Here automaton plays a critical role in boosting the manufacturing process.

Scale production over time

Now to scale up production, there is no need to tackle all the work with great efforts. Automated operations, if used correctly, can speed up the production over time. There are some systems which can build high-performance automated operations; one of them is the manufacturing execution system (MES). The MES applications address specific manufacturing challenges like quality, machine performance, and genealogy by fully integrating the process work instructions into the machines. To assure the quality of the battery, it will track and give a clear picture of the complete battery, and this transparency will deliver a consistent level of quality required for each battery. The system also performs quality check, and informs the user to respond before they run into quality issues. On the whole MES system will optimize the processes, improve output and quality.

Prepare for the long term

Develop a structured plan to build a long-term strategy, and evaluate all the operations through the lens of industry 4.0 (smart factory). To design an efficient control and information system, choose the right industry partner with great experience, who can lead you to achieve production goals. The right partner will examine the marketing trends and will support to lay the foundation to supporting the needs and vision.

Need for additional battery-manufacturing capacity

The electronic vehicle sector is experiencing an increase in demand for battery supply. As many European governments have announced to ban sales of internal combustion engine vehicles by 2030. That is why, its estimated that in the coming years, about 70 percent of the sold vehicles will be electric. It is necessary to speed-up the battery manufacturing process to meet up the future demands.

Many countries are urging to expand electric vehicles, to develop the environmental-friendly atmosphere. This expansion will increase the demand for EV batteries. Some countries, like The International Energy Agency (IEA), said that the size of the global EV market would jump to 280 million units in 2030. Countries like China, Europe, and the United States are planning to raise the proportion of EV sales in the coming years.

Check This Out: Top Electric Vehicle Companies

See Also :

The Manufacturing Outlook

More in News

Artificial Intelligence (AI) is rapidly transforming the automotive sector is no exception. Auto tech startups are at the forefront of this revolution, leveraging AI to redefine how vehicles are designed, manufactured, and driven. From autonomous driving to predictive maintenance and enhanced user experiences, AI enables startups to innovate and disrupt the traditional automotive industry. The most significant way AI transforms the automotive industry is by developing autonomous vehicles. Auto tech startups use AI to create self-driving cars that can navigate complex environments, recognize objects, and make real-time decisions. Startups are focusing on various aspects of autonomous driving, from developing AI-powered sensors and cameras to creating sophisticated software that processes data and makes driving decisions. Companies are leading the charge. Smaller startups also make significant strides by focusing on niche areas such as autonomous delivery vehicles and self-driving shuttles. Enhancing safety features is crucial, as it relies on AI to analyze sensor data and proactively prevent accidents. AI is revolutionizing vehicle maintenance by enabling predictive maintenance solutions. Auto tech startups are developing AI-powered tools to analyze data from a vehicle’s sensors to predict when parts will likely fail or require maintenance. AI algorithms can monitor engine performance, brake wear, and battery health, alerting drivers or fleet managers to potential issues before they become critical. It saves time and money and enhances vehicle safety and reliability. Startups in this space are helping individual vehicle owners and large fleet operators optimize maintenance schedules and reduce downtime. Startups are integrating AI-driven features into vehicles to create more personalized and intuitive interactions between drivers and their cars. Voice-activated assistants, like those powered by natural language processing (NLP) AI, allow drivers to control various vehicle functions, such as navigation, climate control, and entertainment systems, without taking their hands off the wheel. AI is used to develop advanced driver assistance systems (ADAS) that provide real-time feedback and suggestions to improve driving habits. Startups explore AI’s potential to create more connected and intelligent vehicles. The systems can analyze data from sensors and cameras to detect fatigue, monitor driving patterns, and suggest optimal routes based on traffic conditions. Auto tech startups use AI-driven tools to optimize vehicle design, improve manufacturing processes, and reduce costs. AI-powered robots and automation systems streamline production lines, improve efficiency, and reduce errors. AI is enabling more sustainable manufacturing practices. By optimizing energy usage, reducing waste, and improving supply chain management, AI helps startups minimize their environmental impact while maintaining high-quality production standards. AI is fundamentally transforming the future of auto tech startups, enabling them to innovate and disrupt the traditional automotive industry. From autonomous driving and predictive maintenance to enhanced user experiences and optimized manufacturing, AI empowers startups to create more innovative, safer, and more efficient vehicles. ...Read more
Dealership management solutions (DMS) have become essential tools in the automotive and retail dealership industries. These comprehensive software platforms streamline operations, enhance customer satisfaction, and increase profitability. DMS integrates various functions, such as inventory management, sales, finance, and customer service, allowing dealerships to manage their businesses more efficiently. DMS significantly reduces the complexity of day-to-day tasks by providing a centralised platform for dealership operations. The centralization simplifies workflow and reduces errors caused by manual data entry and inconsistencies across departments. It ensures that all teams work with the same data, fostering better collaboration and communication. Advanced DMS platforms often include predictive analytics, helping businesses forecast demand and plan inventory accordingly. Instead of juggling multiple systems for inventory, customer relationships, and financial records, companies can rely on a single platform. The solutions allow dealerships to maintain detailed customer profiles, track purchase histories, and manage follow-up communications. A dealership can send targeted promotions or service reminders based on a customer’s vehicle type and maintenance history. The proactive approach builds stronger relationships and encourages repeat business. Financial management is also streamlined with DMS. These systems often have accounting modules that integrate seamlessly with other dealership functions. The integration simplifies billing, invoicing, and payroll processes while providing a clear view of financial performance through real-time reporting. Tasks such as generating reports, scheduling service appointments, and processing payments can be automated, allowing staff to focus on more strategic activities. The automation features of DMS improve operational efficiency by reducing manual workload. The scalability of modern DMS platforms is another significant advantage. As dealerships grow or diversify their offerings, the system can be customized to accommodate new business needs. Solutions such as Real-Time Safety Solutions  demonstrate how integrated customer safety and reporting capabilities can align with compliance and automation priorities across dealership operations. Whether adding new vehicle categories, expanding service departments, or integrating with third-party software, a DMS provides the flexibility needed to support business growth. Regulatory compliance is made more accessible with DMS. These systems ensure dealerships adhere to industry standards and legal requirements, from tax reporting to data privacy. Automated compliance checks and documentation capabilities reduce the risk of fines or legal issues, giving dealerships peace of mind. DMS solutions enhance customer service by streamlining the entire customer journey. From the initial inquiry to post-sale follow-up, these systems ensure a seamless experience. For instance, a customer looking for a specific vehicle can be quickly matched with available inventory, while service appointments can be scheduled efficiently. The ability to promptly track and address customer needs boosts satisfaction and enhances the dealership’s reputation. DMS enables dealerships to operate more efficiently and effectively, driving growth and profitability. Doering Fleet Management  delivers fleet compliance and operational efficiency solutions that strengthen reporting, automation, and scalable. Dealership management solutions offer many advantages that help businesses streamline operations, improve customer relationships, and enhance financial performance. With their scalability and adaptability, these solutions are not just tools for managing current operations but also strategic assets for long-term success. ...Read more
Automotive engineering is a specialized discipline that designs, develops, manufactures, and maintains vehicles. It incorporates mechanical, electrical, and software engineering disciplines, collaborating to design and enhance the intricate systems that ensure modern vehicles are functional, efficient, and safe. The role of automotive engineering services goes beyond just the vehicles, playing a key part in shaping safety regulations, reducing environmental impact, and improving the overall driving experience. Automotive engineering involves integrating mechanical, electrical, and software engineering principles to design and optimize vehicle structures, engines, drivetrains, power distribution, electronic controls, and infotainment systems. It also involves developing advanced driver assistance systems and in-car entertainment algorithms. Automotive engineers focus on improving vehicle performance by optimizing powertrains, reducing emissions, and developing alternative power sources like electric and hybrid drivetrains. Their efforts contribute to cleaner, more efficient vehicles and align with global efforts to reduce transportation's environmental impact. Safety is another critical aspect of automotive engineering. Engineers design and implement systems that protect occupants and other road users. This includes developing safety features like airbags, anti-lock braking systems, and electronic stability control. Engineers also work on crashworthiness, ensuring vehicles are designed to withstand and absorb impact during collisions. Implementing advanced driver assistance systems (ADAS) further enhances safety by providing adaptive cruise control, lane-keeping assistance, and automatic emergency braking features. The role of automotive engineering services extends to the manufacturing process as well. Engineers are involved in developing production techniques and quality control measures to ensure vehicles are built to high standards. This includes designing manufacturing processes, selecting appropriate materials, and conducting rigorous testing to verify the durability and reliability of components. Automotive engineering services also encompass the management of supply chains and logistics, ensuring that parts and materials are sourced efficiently and cost-effectively. Automotive engineering services are adapting to the rise of connected and autonomous vehicles, requiring developing secure communication systems and complex algorithms and sensors for safe operation. These engineers are at the forefront of these innovations, working to bring new technologies to market while addressing technical and regulatory challenges. The importance of automotive engineering services is also evident in customer experience. Engineers work to enhance vehicles' comfort, convenience, and usability by developing features such as advanced climate control systems, intuitive user interfaces, and personalized driver settings. By focusing on the needs and preferences of drivers and passengers, automotive engineers contribute to a more enjoyable and satisfying driving experience. Automotive engineering services are crucial in shaping the future of transportation, focusing on sustainability, electrification, and intelligent mobility solutions. They develop new technologies and solutions, such as electric and hydrogen fuel cell vehicles, innovative infrastructure, and new business models and mobility services, to address emerging trends and challenges in the industry. ...Read more
In today's automobile manufacturing industry, the adoption of engine management systems has become essential as they fundamentally transform how cars are designed, operated, and maintained. These advanced technologies enable vehicles to achieve their optimal efficiency while meeting environmental standards and minimizing operational costs. As the automotive market faces increasing demands for precision and sustainability, advancements in engine management technology are expected to benefit both manufacturers and consumers. Performance Optimization Through Smart Control Central to engine management technology is the ability to monitor and control various engine parameters in real-time. Gone are the days when engines simply ran on advanced timing and a few mechanical devices to deliver the required performance. Today's engines utilize state-of-the-art electronic control units (ECUs) equipped with sophisticated algorithms that dynamically adjust various operational factors, including fuel injection timing, air-to-fuel ratio, ignition timing, and exhaust gas recirculation, to achieve optimum performance. The performing systems will constantly analyze how various sensors, installed at different locations throughout the engine, set and adjust operations to achieve maximum efficiency and minimum emissions. This dynamic control improves the overall driving experience by ensuring that engines perform optimally under various driving conditions. Whether accelerating on a highway or idling in rush-hour traffic, this technology ensures the engine runs smoothly while consuming fuel at its most efficient rate. To businesses, this implies tremendous savings, especially for fleet operators with a large stock of vehicles, as they balance performance and operational costs. Meeting Emission Standards with Advanced Diagnostics Emissions compliance is becoming more complex, and engine management systems are essential in helping both manufacturers and fleet operators meet stringent emission regulations. These systems ensure that engine operations stay within the required limits for carbon, particulate matter, and nitrogen oxide emissions. Additionally, sensors and advanced diagnostic tools continually monitor combustion conditions, triggering after-treatment technologies like catalytic converter activation or diesel particulate filter regeneration when necessary. BWD supports these efforts by integrating cutting-edge diagnostic systems to maintain optimal emission controls across fleets. Real-time monitoring capacity, guaranteed by engine management technology, ensures that any emissions complaints are addressed at an early stage. Risks of noncompliance are reduced when businesses can carry out predictive maintenance, thereby minimizing unexpected repair costs and penalties. The current trend worldwide is a strong focus on sustainability and corporate social responsibility. The upshot here is that technology and engine management become key ingredients in meeting both regulatory and consumer expectations. Agility Auto Parts offers innovative solutions to streamline emissions compliance, helping manufacturers and fleet operators meet regulatory standards through advanced engine management systems. Improved Operating Efficiency Through Data Integration One of the significant benefits of engine management technology is that even operating data can be mined to optimize business. As telematics and data analytics continue to advance in sophistication, it is now possible to provide fleet managers and operating companies with real-time insights into their engines' performance, fuel usage, and maintenance recommendations. The catch with excellent information on engine performance is that it intensifies the quality of decision-making regarding fleet management, driver behavior improvements, and optimization strategies. Integrating engine management with other business systems can lead to predictive maintenance, whereby potential faults are identified before they can cause engine breakdowns or downtime. Additionally, by analyzing engine usage patterns, companies can optimize their maintenance schedules, minimize unplanned repairs, and extend vehicle asset longevity. This would ultimately lead to reduced operating costs, increased fleet utilization, and a better return on investment for enterprises managing transportation assets. ...Read more